Modular Vertical Press
About
Inspired by existing presses for heat-set threaded inserts for 3D printed parts, I realized that I already had all required materials on hand from previous projects. Rather than purchase an off-the-shelf solution, I designed and fabricated my own modular press system from scratch using only leftover components.
The press is currently configured for pressing heat-set threaded inserts into 3D printed parts, providing consistent vertical force and precise alignment. The modular attachment system allows the toolhead to be swapped out for other applications in the future.
Features
Modular Design
The press uses a hexagonal attachment system that allows individual components to be swapped, repositioned, or replaced without redesigning the entire assembly. Each module connects with a standardized hex interface, making it easy to adapt the press for different toolheads or configurations as project needs evolve.
Leftover Materials
The entire press was built using only components salvaged from previous projects, with zero new purchases. The build incorporates 2020 aluminum extrusion for the main column, 8mm hollow aluminum shafts for the arm linkage, 5mm bearings for smooth articulation, and M5 fasteners throughout.
Complex CAD Assembly
The project was fully modeled in Fusion 360 as a properly constrained assembly, allowing for complete virtual articulation of the press mechanism before fabrication. All 3D-printed components were designed around the real hardware dimensions, ensuring accurate fit and reliable motion throughout the full range of travel.
